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Any rotating equipment can be overhauled by Sulzer Turbo Services, as well as various makes and models or reciprocating engines and compressors.
Typical general services include: disassembly, cleaning, NDT and dimensional inspection of all parts. Following repairs, complete assembly is performed as well. Specific services include: removal of rotor buckets/blades, unstacking of built up rotors,repair and/or replacement of all component parts such as buckets/blades, nozzles/vane segments, diaphragms, labyrinth seals, spacer sleeves, bearings, couplings trip and throttle components, valve racks, stems, linkages and much more. Complete reverse engineering through modern stationary and portable CMM equipment, together with the latest generation modeling software allow us to replace rotors via reverse engineering while upgrading them at the same time in many cases. Our full machine shop capabilities include advanced rotor restoration welding at most facilities as well as CNC and conventional horizontal lathes and both horizontal and vertical boring mills. Other specific services include coatings applied to steam path components for erosion and corrosion protection, stellite shield removal and installation, and the restoration of turbine components through a variety of welding/machining and coating techniques. Certified professional engineers are on staff at all of our facilities to guide the repair process at all times. Individual component part balancing and moment weighing/charting is done prior to full rotor balancing, which can be performed at both low and full operational speed. Assembly of rotor, and then reassembly of complete machines finishes the restoration process at our shop and we offer a full service Field Service Division to return your machines to operation at your plant location.
Sulzer Turbo Services also has full engineering rerate and design capabilites for any rotating equipment and upgrade projects. Please see our Engineering Services page for details.
We are an ISO9001-2000 certified organization that competes against all manufacturers and provides competitive solutions in a timely, cost-effective manner. |